Core Technical Parameters
|
Item |
Specification |
|
Alloy Composition |
Sn96.5% / Ag3.0% / Cu0.5% (SAC305) |
|
Melting Range |
217C - 220C |
|
Available Diameters |
0.3mm to 1.2mm (Custom tolerances within +/-0.03 mm) |
|
Flux Options |
No-Clean, Rosin, Water-Soluble (Standard flux content: 2.0% - 3.0%) |
|
Standard Packaging |
100g, 500g, 1kg spools; OEM custom packaging & private labeling supported |
Alloy Performance & Composition Control
Our SAC305 solder wire uses virgin raw materials (Sn purity >= 99.99%) to strictly maintain the standard 96.5% Tin, 3.0% Silver, and 0.5% Copper ratio.
Mechanical Strength: The 3.0% silver content increases shear and tensile strength compared to standard binary tin-copper alloys, preventing thermal fatigue in demanding operating environments.
Controlled Melting Point: The stable eutectic-like melting range (217C - 220C) ensures predictable thermal profiles for both hand-soldering stations and automated reflow/wave processes.
Precision Manufacturing & Flux Uniformity
Void-Free Extrusion: Continuous inline laser monitoring during wire drawing ensures uniform diameter and eliminates internal flux gaps, preventing sputtering or dry joints during continuous soldering.
Wetting Efficiency: The optimized core formulation rapidly removes surface oxides on copper pads and component leads, achieving fast wetting speeds and complete fillet coverage without bridging defects.
Residue Control: Engineered for minimal post-soldering residue. No-clean variants leave clear, non-conductive, and non-corrosive residues that meet strict industry cleanliness standards.
Industrial Applications
Designed to meet RoHS compliance and lead-free mandates across multiple electronics sectors:
PCB Assembly & Repair
Suitable for fine-pitch SMT touch-ups and through-hole component soldering using fine wire diameters (0.3 mm - 0.5 mm).
Automotive Electronics
rovides robust joint reliability for control modules, sensors, and internal circuitry exposed to vibration and thermal cycles.
Power Electronics & LED Lighting
Handles higher thermal dissipation requirements in LED drivers, power supplies, and industrial control boards.
Factory Advantages & OEM Customization
Direct Manufacturer Pricing: Eliminates intermediary markups, providing stable volume pricing for distributors, wholesalers, and contract manufacturers.
Alloy & Flux Flexibility: Beyond standard SAC305, we supply alternative lead-free formulations including SAC0307 and Sn99.3Cu0.7, paired with custom activity levels of flux.
Private Labeling: Custom spool sizes, branded carton designs, and laser-etched spool labels available for global distribution partners.
FAQ
Q: What is the melting temperature of this SAC305 wire?
A: The melting range is 217C to 220C, requiring iron tip temperatures typically set between 350C and 380C depending on thermal mass.
Q: Is the flux residue corrosive?
A: Our standard No-Clean flux leaves a hard, inert, and non-conductive residue that does not require cleaning post-soldering. Water-soluble options are available if aqueous cleaning steps are integrated into your production line.
Q: What diameter should I select for general PCB repair?
A: Diameters between 0.6mm and 0.8mm are ideal for general hand-soldering and through-hole repairs. Use 0.3mm to 0.5mm for micro-components and fine-pitch SMT pads.
Q: Do you provide material test reports with bulk orders?
A: Yes. Every production batch undergoes strict alloy composition testing via spectrometer, with Material Test Reports (MTR) provided upon request.
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