Sn40/Pb60 Leaded Solder Wire Technical Specification | High-Performance Rosin Core Solder
Manufactured from 100% refined virgin tin-lead alloys, Sn40/Pb60 leaded solder wire features a wide melting range of 183°C–238°C. Compared to eutectic tin-lead alloys (Sn63/Pb37), this alloy provides an extended pasty (semi-plastic) range during cooling, giving operators valuable time for component positioning and manual adjustment. This makes it the premier choice for manual PCB soldering, cable harness assembly, transformer winding, and electrical maintenance, effectively minimizing cold joints, bridging, and rework rates.
Core Technical Specifications
|
Parameter |
Specification Details |
|
Alloy Composition |
Sn40 / Pb60 (40% Tin, 60% Lead) |
|
Melting Range |
183°C – 238°C (Solidus – Liquidus) |
|
Standard Compliance |
IPC J-STD-006 / ISO 9001 Certified Factory |
|
Wire Diameter |
0.3 mm – 3.0 mm (Tolerance strictly controlled within $\pm0.05\text{ mm}$) |
|
Flux Types |
Rosin Core, No-Clean, RMA, RA |
|
Flux Content |
1.0% – 3.0% (Customizable upon request) |
|
Spool Weight |
100g, 250g, 500g, 1kg (Custom spool sizes available) |
|
Packaging |
Vacuum moisture-barrier bag + Outer master carton |
Key Product Advantages for Industrial Buyers
High-Purity Virgin Metals & Trace Impurity Control
Produced exclusively from refined virgin tin and lead ingots, strictly avoiding recycled scrap materials to guarantee metallurgical stability.
Every raw material and finished batch undergoes rigorous ICP-AES spectrometer analysis to tightly control trace impurities (such as Cu, Fe, and Cd), ensuring stable wetting behavior and minimal dross generation during high-temperature heating.
Wide Pasty Range for Manual & Rework Operations
- The solid-liquid coexistence range (~55degC transition span) offers an optimal semi-plastic cooling buffer.
- Especially suited for complex cable harnesses, transformer pins, discrete component rework, and heavy-duty electrical maintenance, allowing operators to adjust, align, or secure components before the solder fully solidifies.
Uniform Flux Distribution & Precision CNC Winding
- Processed with advanced automated core-filling equipment to guarantee a continuous, even distribution of rosin flux inside the wire without voids, ensuring rapid wetting and low smoke emission.
- Utilizes precision CNC layer-winding technology to ensure smooth, tangle-free feeding during continuous or high-speed manual/semi-automated operations without overlapping or jamming.
Typical Industrial Applications
Electronics & Electrical Assembly
General PCB manual soldering, through-hole component assembly, and rework.
Power & Motor Manufacturing
Transformer coil pin termination, motor windings, and cable harness assembly.
Maintenance & Repair
Home appliances, industrial control systems, automotive electronics, and instrumentation after-sales service.
Hardware Connection
Rapid tinning and soldering of copper, brass, and nickel-plated terminals.
Quality Control & Factory Inspection
To ensure consistent, zero-defect performance for high-volume industrial applications, every production lot undergoes strict multi-stage factory testing:
Alloy Spectrometry: Verifying primary metal purity and strict compliance with impurity limits.
Thermal Analysis: Confirming precise solidus and liquidus temperature ranges.
Dimensional & Visual Inspection: Verifying uniform wire diameter and a bright, oxidation-free surface finish.
Wettability & Flux Activity Testing: Ensuring optimal spreading speed and residue reliability.
Winding & Sealing Inspection: Checking for smooth, even spooling and moisture-proof vacuum packaging integrity.
OEM, ODM & Global Customization Services
As an experienced direct manufacturer, we provide flexible, tailor-made solutions for global industrial buyers, wholesalers, and brand distributors:
Customization Options: Wire diameters (0.3 mm - 3.0 mm), flux percentages (1% - 3%), and specific chemical activity requirements (RA/RMA/No-Clean, halide-free options available).
Branding & Packaging Support: Customized spool dimensions, private-label spool stickers, custom color boxes, and neutral export master cartons designed for safe international shipping.
FAQ
Q: What is the melting temperature of Sn40/Pb60 solder wire?
A: The alloy features a melting range of approximately 183degC to 238degC. This wider active working range is specifically beneficial for manual soldering, wire harnessing, and repair applications requiring a longer cooling buffer.
Q: Why choose Sn40/Pb60 instead of Sn63/Pb37?
A: Sn40/Pb60 features a wide plastic range during cooling, giving operators critical adjustment time when positioning components. By contrast, Sn63/Pb37 is a eutectic alloy that solidifies instantly at 183degC, making it better suited for high-speed automated production lines rather than manual adjustments.
Q: Is OEM and private-label branding available?
A: Yes. We offer comprehensive OEM/ODM services, including private-label manufacturing, custom spool branding, tailored packaging design, and export-grade carton printing for global distributors and brand owners.
Q: How do you ensure consistent alloy composition across batches?
A: Each production batch is verified using advanced spectrometric composition analysis. Manufacturing strictly adheres to IPC J-STD-006 and ISO quality standards, ensuring predictable, repeatable soldering performance from batch to batch.
Hot Tags: sn40/pb60 leaded solder wire, China sn40/pb60 leaded solder wire manufacturers, suppliers, factory

